Making and scaling balms

Declaring fragrance allergens and staying inside IFRA limits in practice

The expanded fragrance allergen list under Regulation (EU) 2023/1545, the declaration thresholds, and how to read an IFRA certificate and an allergen data sheet.

Two pieces of paper decide whether a scented balm can be sold in the European Union. The allergen statement fixes what has to appear on the label. The IFRA conformity certificate fixes how much of the material you are allowed to use. They come from different places, answer different questions and neither one substitutes for the other. This page is the workflow: which document to ask for, how to read the category and the exposure assumption behind it, and what to do when a supplier has neither.

Short answer

Declare a listed fragrance allergen above 10 ppm (0.001%) in a leave-on balm and above 100 ppm (0.01%) in a rinse-off one. Regulation (EU) 2023/1545 took that list to 80 substances; non-compliant products could be placed on the EU market until 31 July 2026 and made available until 31 July 2028. The IFRA certificate answers a separate question, your maximum use level, and reads Category 1 for lips against 5A for a body balm.

  • Leave-on: 10 ppm
  • Rinse-off: 100 ppm
  • EU and Northern Ireland
  • IFRA 51st Amendment
  • Two documents, not one
Not legal advice

This is orientation for a maker assembling a file, not legal advice, and it applies to the EU and Northern Ireland. Great Britain has not adopted the 2023 amendment and the United States has no equivalent duty. Annex III is amended one regulation at a time and IFRA Standards move in numbered amendments, so verify every figure against the current text before you print labels. Last checked 6 September 2026.

The two documents that matter, and the three that do not

Most compliance failures at craft scale are not arithmetic errors. They are a maker holding the wrong document and believing it says something it does not. Suppliers send whatever they have, the files all carry logos and dates, and only two of them let you finish the job.

The documents a fragrance or essential oil supplier can issue, what each one settles and where it stops. Compiled from the routine contents of each document type rather than from any single standard.
DocumentIssued byAnswersCannot tell you
IFRA conformity certificateThe compounder or distillerMaximum percentage of this material in a finished product, per IFRA categoryWhat to write on the label
Allergen statement or declarationThe compounder or distillerEach listed allergen as a percentage by weight of the materialHow much you may use
Safety data sheetThe supplier, under chemicals lawWorkplace hazards, storage, flashpoint, transport classAnything about cosmetic use levels or labelling
Certificate of analysisThe producer, per batchThat this batch met the agreed specificationWhich constituents are declarable and at what level
Gas chromatography profileA laboratoryThe constituent breakdown of one sampleNothing on its own, until someone maps it to Annex III

A safety data sheet is the one that wastes the most time. It exists because the material is a chemical being moved and stored, not because it is going on a lip, and a supplier who answers a request for an allergen statement by attaching an SDS has not answered it. A gas chromatography profile is genuinely useful, but only as raw material: someone still has to check each named constituent against the current Annex III list and each restricted constituent against the IFRA Standards Library. That mapping is the work, and it is why the declarable allergen list and the IFRA limits that bind inside essential oils are separate reference problems.

What an IFRA limit assumes about the dose

An IFRA restriction is a percentage in the finished consumer product, and the category is the reason one material can sit at 2% in one product and be prohibited in another. The category is not a description of the ingredient. It is a description of how much product reaches how much skin, how often, and whether any of it is swallowed.

The underlying quantity in dermal sensitisation risk assessment is dose per unit area, in micrograms of the substance per square centimetre of skin per application. That is why the categories rank the way they do, and the ranking is much steeper than it looks.

Estimated daily exposure for leave-on cosmetic types, from the SCCS Notes of Guidance. The third column is calculated here as the first divided by the second. IFRA's own consumer exposure values differ in detail from the SCCS set; the ratio between the rows is the point, not the third digit.
Product typeApplied per dayArea coveredDose per areaIFRA category
Lip product0.057 g4.24 cm213.4 mg/cm21
Face cream1.54 g565 cm22.7 mg/cm25B
Hand cream2.16 g860 cm22.5 mg/cm25C
Body lotion7.82 g15,670 cm20.50 mg/cm25A

A body balm delivers the largest mass and the smallest dose per square centimetre. A lip product delivers roughly 27 times the dose per unit area of a body lotion, on a thin, frequently reapplied, partly mucosal surface, and a measurable share of it is eaten. Category 1 also carries a condition that has nothing to do with skin at all: the materials must be acceptable as flavouring ingredients, which is why many compounded fragrances carry no Category 1 figure whatever their skin data looks like. The flavour side of that problem is set out in lip balm flavour and sweeteners.

Rinse-off products sit at the other end because the assessment applies a retention factor: only a small fraction of what you apply stays on the skin. A cleansing balm designed to be emulsified and washed off is a Category 9 product with a rinse-off allergen threshold, while the same fragrance at the same percentage in a leave-on balm is a Category 5A product declaring at a tenth of the level. Category 5D, covering products marketed for babies, is tighter again, and the defensible fragrance level for that market is zero.

Reading the certificate without making the two common errors

Work down the certificate in a fixed order: the amendment it was written against, the material name and code, the date, then your category row. The 51st Amendment is the current set of Standards and a certificate issued against the 49th or 50th needs reissuing. A blank, a dash or "not supported" in your row is a prohibition for that use, not missing data. The line-by-line reading, including what a generic range-wide certificate is worth, is in fragrance oils in balms.

Two arithmetic errors then account for most of the rest.

The dilution error. The certificate figure applies to the finished consumer product, not to your fragrance phase and not to a predilution. If a compound is capped at 0.8% in Category 5A and you make a 10% solution of it in jojoba to help weigh small amounts, your finished balm may contain 8% of that solution, because 8% of a 10% solution is 0.8% of the compound. Makers routinely read the cap as applying to the bottle in their hand and lose a factor of ten in either direction. Do the conversion on paper, or use the essential oil dilution calculator, and record which number is which.

The blending error. Limits do not stack. Where two materials in your formula both contribute the same restricted constituent, the contributions add, and IFRA's summation rule requires that the sum of each material's concentration expressed as a percentage of its own limit stays at or below 100. Two fragrances each used at 60% of their permitted level is a fail, not a pass with margin. That rule bites hardest in a solid perfume, where the total fragrance load is high and the blend is complex.

Worked example: 0.8 percent lavender in a body balm

Take a body balm at 0.8% Lavandula angustifolia oil, filled into 50 g tins. Convert once at the start: 0.8% of the product is 8,000 ppm of lavender oil, and every constituent share is a fraction of that. The declaration threshold for a leave-on product is 10 ppm, so the question for each row is whether the constituent exceeds one eight-hundredth of the oil.

Allergen carry-over from 0.8% lavender oil in a leave-on balm, using representative constituent shares. The ppm and milligram columns are calculated from the supplier share; your own allergen statement replaces the second column. Milligrams are per 50 g tin.
ConstituentShare of oilIn productPer tinDeclare above 10 ppm?
Linalyl acetate34%2,720 ppm136 mgNot a listed substance, so no
Linalool32%2,560 ppm128 mgYes, 256 times over
Limonene0.5%40 ppm2.0 mgYes
Geraniol0.3%24 ppm1.2 mgYes
Coumarin0.2%16 ppm0.8 mgYes
Citronellol0.1%8 ppm0.4 mgNo, but only just
Farnesol0.05%4 ppm0.2 mgNo
Lavender oil itself100%8,000 ppm400 mgYes, the oil is a listed entry

The ingredient list therefore ends with the oil and four constituent names. Three things in that table are worth taking away. The single largest constituent is not declarable, so label length says nothing about composition. Citronellol at 8 ppm is inside normal batch variation of the threshold, which means a different harvest of the same oil can change your label, and that is a reason to hold a supplier to a specification rather than to a one-off certificate. And two constituents present at only a few tenths of a percent of the oil still made the list, which is the general pattern above about half a percent of aromatic material.

Why the declaration threshold and the IFRA limit are a hundred times apart

Run the same formula against the restriction side and the picture inverts. Coumarin appears on the label at 16 ppm, while the Category 5A limit for coumarin is 0.38%, which is 3,800 ppm. The balm is using about four tenths of one percent of its allowance. Lavender oil has no IFRA Standard of its own, so nothing in this formula is close to a restriction at all.

Note

Declaration and restriction operate on scales that differ by two orders of magnitude, and confusing them produces both classic mistakes. Seeing five allergen names on a label and concluding the product is overdosed is one. Checking the IFRA certificate, finding plenty of headroom and concluding no declaration is needed is the other. Almost every scented balm declares something, and almost every well made one is far inside its IFRA limits.

Change the oil and the balance flips. Lemongrass at the same 0.8% carries roughly 70% citral, which is 5,600 ppm in the finished product against a Category 5A citral limit of 0.15%, or 1,500 ppm. That balm is non-conforming by nearly four times before anyone looks at the label, and in a lip product, where the citral limit is 0.11%, it is worse. The oils where the restriction binds first are the citral, eugenol and isoeugenol carriers and the expressed citrus peels, and they are individually tabulated in essential oils in balms, where phototoxicity from expressed citrus peel is a third and separate axis.

Chasing the data, and what to do when there is none

Ask before you buy, not after you have 5 kg of it. A usable request names the material and code, and asks for four things: the IFRA conformity certificate against the 51st Amendment with a numeric figure for your category, an allergen declaration written against Annex III as amended by Regulation (EU) 2023/1545, the percentage by weight of each listed substance with a stated limit of detection for the rest, and the issue date. A supplier who sells to cosmetic manufacturers has these as PDFs and sends them the same day.

Small distillers and farm-gate sellers frequently have neither, and that is where makers get stuck. The options, in descending order of sense:

  1. Buy from a supplier who documents. Cheapest by a wide margin, and the reason documentation belongs in the sourcing decision rather than after it. Treat paperwork as a specification alongside price and origin, as in sourcing ingredients.
  2. Commission a gas chromatography analysis. A GC-MS profile from a commercial laboratory gives you the constituent shares to calculate from. It costs more than the oil for a hobby quantity, it describes only the batch tested, and you still need someone to map the peaks to Annex III entries.
  3. Use published composition ranges, and only defensively. Literature ranges for a species are wide, so they can tell you that lavender will declare linalool. They cannot tell you whether your batch crosses 10 ppm of citronellol. Your safety assessor may accept a range with a worst-case assumption; that is the assessor's call, not yours.
  4. Reformulate. Substitute a documented material, or build the scent from the base itself. Unrefined cocoa butter, unrefined shea and yellow beeswax all carry character with no fragrance allowance and no allergen arithmetic, and the fully unscented route is set out in fragrance free balm.

What you cannot do is estimate and print. Without figures you cannot complete Part A of the safety report, and an assessor cannot sign Part B on a guess. The structure of that file is in safety assessment and the CPSR.

Getting the names onto the label correctly

Declarable allergens go in the list of ingredients itself, positioned by descending weight like any other ingredient, not in a separate warning box and not in a footnote. In practice they land at the end, because they are present at fractions of a percent, and ingredients below 1% may be listed in any order among themselves. The oil and its constituents both appear where the oil is itself a listed entry, which is why a lavender balm now shows the oil followed by a short tail of names.

Three practical points. Use the INCI name exactly as it appears in the annex entry, not a common name or a chemical synonym; the INCI list builder keeps the forms consistent across a range. Where the pack is too small for a full list, Article 19(2) allows the information to move to an enclosed or attached leaflet, tag or card, which is the normal solution for a lip tube. And a value sitting exactly on the threshold is a judgement call, because the condition reads "exceeds": declare it, and write down why. The full label anatomy is in labelling cosmetics in the EU, and how a buyer reads the result is in reading a balm label.

Try this

If you sell into both Great Britain and the EU, print one label to the EU requirement rather than two. Great Britain has not adopted the expanded list, so a GB label may legally declare fewer substances, but declaring more than required is not an offence there. One artwork, one print run, one thing to check. The divergence is tracked in labelling cosmetics in the UK.

The dates, and what they mean for stock you already own

Regulation (EU) 2023/1545 set two deadlines and they do different jobs. Products not complying could be placed on the market until 31 July 2026, meaning first supply into the EU by the manufacturer or importer. They may be made available until 31 July 2028, meaning subsequent supply down the chain.

So a batch you first supplied to a stockist in June 2026 with an old label can lawfully be sold by that stockist until July 2028, and a batch you supply now cannot carry the old label at all. The consequences are mundane and worth planning: old artwork has to come out of circulation for anything newly supplied, printed label stock ordered against the 26-substance list is scrap for new production, and a stockist holding your product needs to know which batch codes are affected if a question arises. That is a traceability problem as much as a labelling one, and it is why the batch code links a label version to a production record, as set out in batch records.

The United States runs on a different footing again: "Fragrance" alone remains an acceptable declaration and the allergen labelling rule directed by the Modernization of Cosmetics Regulation Act is not finalised, so an American label for the identical balm carries far less information. See labelling cosmetics in the US.

The record that shows you did the work

Compliance is not a state, it is a file. For each scented product keep the supplier's IFRA certificate and allergen statement as issued, dated; your own calculation sheet showing the multiplication from constituent share to product percentage; a dated note of which Annex III consolidation and which IFRA amendment you checked against; the label artwork version and the date it went into use; and the batch codes made against each artwork version.

That set answers the two questions anyone will ever ask. An enforcement officer asks why a name is or is not on the label, and the calculation sheet answers it. A customer reporting a reaction asks what was in the tin they bought, and the batch code plus the artwork version answers that. Neither question is answerable from memory a year later. Where the file sits inside the wider pre-market obligations is set out in selling balms in the UK and EU.

What this page cannot settle for you

The decision rule is short. Get a current allergen statement, multiply each figure by your use level, declare everything above 10 ppm for a leave-on balm or 100 ppm for a rinse-off one, and separately check that no restricted constituent exceeds the IFRA figure for your category. If the supplier will not give you numbers, that is a sourcing decision, not a labelling one.

What cannot happen here is the certification itself. No reference page can certify your fragrance, issue an IFRA conformity statement or stand in place of one: those come from the party that knows the confidential composition, and only they can write them. Nor can any of this replace the signed safety report, where a qualified assessor evaluates the finished product and may land on a lower use level than the certificate allows. The categories in the table are the common cases and unusual products can be argued either way; where a classification is genuinely ambiguous, the tighter category is the defensible one and your assessor decides. And a compliant label is a composition statement, not a promise: it says nothing about oxidation state, nothing about materials outside the list, and nothing about whether a particular person will react. The limits of what this site can tell you are set out in the safety disclaimer.

Frequently asked questions

What is the threshold for declaring a fragrance allergen on a balm label?

Above 0.001 percent of the finished product for leave-on products, which covers almost every balm, and above 0.01 percent for rinse-off products such as a cleansing balm. Those are 10 and 100 parts per million. On a 50 g tin, 10 ppm is 0.5 mg. The thresholds apply in the EU and Northern Ireland and were unchanged by the 2023 amendment.

What is the difference between an IFRA certificate and an allergen statement?

The IFRA conformity certificate tells you the maximum percentage of that material you may use in a finished product in each product category. The allergen statement tells you what listed substances the material contains and at what percentage by weight. The first governs your formula, the second governs your label, and neither one can answer the other's question.

Which IFRA category is a lip balm, and which is a body balm?

Lip products of all types are Category 1, the strictest there is. A body balm, lotion bar, massage balm or foot balm is Category 5A. A face or beard balm is 5B, a hand salve or cuticle balm 5C, anything marketed for babies 5D, and a cleansing balm intended to be rinsed off is Category 9. Read the row for what you are making, not the highest figure on the certificate.

When did the expanded EU fragrance allergen list take effect?

Regulation (EU) 2023/1545 took the declarable list from 24 named substances to about 80. Products that did not comply could be placed on the EU market until 31 July 2026 and may be made available down the supply chain until 31 July 2028. Anything newly supplied now must carry the full declaration. Great Britain has not adopted the amendment.

My supplier only sent a safety data sheet. Is that enough?

No. A safety data sheet is a workplace and transport document covering hazards, storage and flashpoint. It says nothing about cosmetic use levels or declarable allergens, and it cannot be used to build a label or to complete a product information file. Ask specifically for the IFRA conformity certificate and the allergen declaration, both dated and both naming the material code.

Does an IFRA limit apply to my fragrance blend or to the finished balm?

To the finished consumer product. If a compound is capped at 0.8 percent in Category 5A and you predilute it to 10 percent in jojoba, your balm may contain 8 percent of that dilution, because 8 percent of a 10 percent solution is 0.8 percent of the compound. Where two materials carry the same restricted constituent, their contributions add.

Can I sell a scented balm if no allergen data exists for the oil?

Not into the EU. Without constituent figures you cannot calculate the declaration, cannot complete Part A of the safety report, and no assessor can sign off on an estimate. The workable routes are buying from a supplier who documents, paying for a gas chromatography analysis of the batch, or reformulating around a material that has the paperwork.

Sources and further reading

  1. European Commission, Commission Regulation (EU) 2023/1545 amending Regulation (EC) No 1223/2009 as regards labelling of fragrance allergens in cosmetic products, EUR-Lex.
  2. European Parliament and Council, Regulation (EC) No 1223/2009 on cosmetic products, Articles 19 and 20 and Annex III, consolidated text.
  3. International Fragrance Association, IFRA Standards, 51st Amendment, including the Standards Library and the IFRA product category list.
  4. International Fragrance Association and Research Institute for Fragrance Materials, Guidance on the dermal sensitisation quantitative risk assessment (QRA2), Geneva.
  5. Scientific Committee on Consumer Safety, The SCCS Notes of Guidance for the Testing of Cosmetic Ingredients and their Safety Evaluation, 12th revision, European Commission, Brussels.
  6. UK Government, Regulation (EC) No 1223/2009 as retained in Great Britain, legislation.gov.uk.
  7. US Food and Drug Administration, Fragrances in cosmetics, Cosmetics guidance.

Reviewed and updated 6 September 2026. Spotted an error? Tell us and we will fix and log it.